Casting is an ancient manufacturing process, but with continuous advancements in technology, the limitations of traditional casting methods have become increasingly apparent.Producing complex castings often requires 30 to 45 days just to create a mold. To achieve extrusion molding for different product specifications, traditional molding presses require not only a large number of molds but also incur high procurement and storage costs. Frequent mold changes during production consume substantial time, disrupting the production flow and severely impacting manufacturing efficiency. With the development of the manufacturing industry, moldless forming has emerged as an innovative metal forming process that is drawing increasing attention.
Advantages of Moldless Forming
Cost-Effectiveness
Moldless forming eliminates the need for large, expensive molds, significantly reducing manufacturing preparation time and tooling costs. This makes small-batch production and rapid prototyping more economically feasible.
High Precision
The core principle of moldless forming is to gradually stamp metal sheets using a controlled system to shape complex parts, producing high-quality components. This is especially important in industries with stringent precision requirements.
Environmental Friendliness and Sustainability
Compared to traditional stamping, moldless forming reduces material waste, contributing to sustainable manufacturing. Additionally, this technology is more adaptable to the integration of renewable energy, promoting the development of green manufacturing.
Wide Range of Applications
Moldless forming is applicable across various industries. In the automotive sector, this technology can be used to manufacture car body parts. In electronics manufacturing, it helps produce high-precision metal enclosures. In aerospace, moldless progressive forming offers an efficient solution for creating complex parts.
SINEE 1800 Axes Moldless Forming Equipment Control Solution
Moldless forming technology demands extremely high precision from the equipment, particularly in terms of processing accuracy and operational techniques. One ongoing challenge in production is how to avoid "technical failures." Leveraging SINEE’s deep technical expertise and continuous innovation in automation control, we have accurately identified industry problems and developed a highly targeted, efficient solution tailored specifically for moldless forming equipment.
This solution replaces the previous complex pulse-based approach and successfully resolves issues related to numerous connections and complicated wiring. Additionally, it effectively prevents pulse loss caused by excessive field interference during operation, ensuring more stable and reliable equipment performance.
Key Features of the Solution
EtherCAT Bus Control
This system utilizes EtherCAT bus control technology, with a data transmission rate of up to 100 Mbps, acting as a smooth, high-speed information channel. It achieves sub-microsecond synchronization accuracy, making it an ideal solution for industrial control applications where real-time performance is critical. With the DC synchronization mechanism, precise synchronization between multiple slave devices is achieved, ensuring efficient and orderly collaboration while maintaining system coordination and stability.
Notably, under the control system's command, up to 1800 EA190E motion axes can be precisely coordinated and controlled, successfully completing complex motion tasks and accurate torque control. During operation, the 1800 servo slaves provide real-time feedback on key parameters such as motor current, speed, torque, and position, much like having a team of dedicated "smart assistants" ensuring the equipment always operates optimally and produces high-quality results.
Versatile Modes and High Cost-Effectiveness
This solution stands out for its exceptional performance, with a synchronization cycle of just 1ms, offering high cost-effectiveness and distinguishing itself among many options. It supports a wide range of modes, including synchronized cycle position mode, synchronized cycle speed mode, synchronized cycle torque mode, profile speed mode, profile position mode, profile torque mode, return-to-origin mode, and interpolation position control mode. This versatility allows it to meet the diverse needs of various production scenarios.
In terms of precision, the speed stability accuracy reaches 0.3%, and torque accuracy is 3%. With such precise control capabilities, the system provides a solid and reliable foundation for the production process, ensuring efficient and stable operations in the manufacturing workflow.
Core Components of the Solution
EA190E Series Servo Drives
SINEE EA190E Series Servo Drives excel in speed and position control, offering precise motor positioning and control to achieve fine-tuned adjustments in moldless forming equipment
With its professional expertise and innovative solutions, SINEE has injected new vitality into the moldless forming equipment industry, helping companies break free from traditional constraints and usher in a new era of efficient production. Moving forward, SINEE will delivery exceptional solutions to more industries.
Address : Floor 5, Building 7, Antuoshan High-tech Industrial Park, Sha'er Community, Shajing Street, Bao'an District, Shenzhen, China
Tel : 027-87002560
Fax : 86-0755-86267216
Email : [email protected]Cpyright © 2023 Shenzhen Sinee Electric Co.,Ltd. A certain ICP preparation No. 00000000-0
